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How to make a excellent Export Plastic Injection Moldings To our Big Customer Benz from Ideal Group
Release time:2019-12-30
How to make a excellent Export Plastic Injection Moldings To our Big Customer Benz from Ideal Group
When we got the projects from Benz, we really appreciated Benz to trust our Ideal Group .First of all, both of us signed NDA (Non-disclosure Agreement) with each other. It can protect the whole projects. This the most important thing before everything .
I) the preparing works before making the plastic injectionmoldings:
we made a details list to make sure that there is no any mistake between us for the plastic injection moldings:
Our Advantages: We had a professional engineer’s team from the design to technical engineer
Ideal’ engineers department is an experienced team with creative spirit.
Mold flow analysis: we will do mold flow Analysis during mold design. For examples:
when got all the information from the Ben , we made a analyses for plastic injection parts , if there were some problems for those parts those cannot make from the plastic injection mold , that meant DFM , After all the problems were solved ,we started to make the mold design according to theirs requirement , For the Benz engineers team , they always offered the details to us in time . After several times communicating with Bjorn (project manager) and Dariusz (engineer manager), they finally gave us the confirmation for the mold design.
II) The Process of making plastic injection moldings:
Our Testing equipment when making the plastic injection moldings: we tested all the accessories by our 3D machine ,such as ,electronic copper ,lifter , slider ..
III) Ready to ship the export plastic injection moldings:
After 55 days hard working , the samples wereconfirmed, we were ready to prepare some details for the export plastic injection moldings, such as name plate ,the wooden cartons and checking the documents for the hot runner system , painting the export plastic injection molding ,etc. , When everything was ready, then we would ship them to Benz .
At last, we really appreciated Benz to give us the chance, at the same time ,we also appreciatedIdeal Group workers, they took those export plastic injection moldings as for an artist products, they made everything excellent .Thank you for your hard working.
IV) The story between Benz and Ideal Group:
We attended Euro Mold show in Germany 2016 , from that time ,we known each other and started to work with each other with small prototyping moldings:
K show in Germany 2017
NPE show in USA 2018
V) Ideal Group Spirit and Soul
The main goal in Ideal Group is high quality, excellent service, on time delivery. We insist on it from beginning till future .It is our Ideal Group people’s spirit and soul.
When we got the projects from Benz, we really appreciated Benz to trust our Ideal Group .First of all, both of us signed NDA (Non-disclosure Agreement) with each other. It can protect the whole projects. This the most important thing before everything .
I) the preparing works before making the plastic injectionmoldings:
we made a details list to make sure that there is no any mistake between us for the plastic injection moldings:
- Offer whole project drawings with STP or IGS format.
- What materials they need ,and the shrinkage rate , the color for the materials
- For the mold base, what standard they need? For the mold core, what materials they want too.
- What standard for all ofaccessories: HASCO or DEM?And what accessories they need? such as ,lifter, the slider ,sleeve , sprue , screws , Nozzle ,etc.
- What is the system of units? Inch or MM?
- For the mold base, if needs locked ones, limited switch, edge lock etc.
- If there is any requirements for the cavity? if they can offer the injection machine details ? such as how big for the injection machine , ejector size , the distance for X,Y of ejector pin etc.
- What brand for the hot runner,MASTER, YUDO etc.? How many nozzles for the hot runner systems? It is very important to know the details, in order that you can place the order in the MASTER,YUDO different companies.
- The details for the nameplate.
Our Advantages: We had a professional engineer’s team from the design to technical engineer
Ideal’ engineers department is an experienced team with creative spirit.
Mold flow analysis: we will do mold flow Analysis during mold design. For examples:
when got all the information from the Ben , we made a analyses for plastic injection parts , if there were some problems for those parts those cannot make from the plastic injection mold , that meant DFM , After all the problems were solved ,we started to make the mold design according to theirs requirement , For the Benz engineers team , they always offered the details to us in time . After several times communicating with Bjorn (project manager) and Dariusz (engineer manager), they finally gave us the confirmation for the mold design.
II) The Process of making plastic injection moldings:
- Rough machining cavity
- Rough machining core
- Cooling system
- Heat treatment
- Make electrodes
- Eroding
- Precising machining mould base
- Précising machining cavity
- Précising machining core
- Ejection system
- Polish
- Engraving
- Optimisation and assemble mould
- Optimisation and assemble mould
- Send out samples
Our Testing equipment when making the plastic injection moldings: we tested all the accessories by our 3D machine ,such as ,electronic copper ,lifter , slider ..
III) Ready to ship the export plastic injection moldings:
After 55 days hard working , the samples wereconfirmed, we were ready to prepare some details for the export plastic injection moldings, such as name plate ,the wooden cartons and checking the documents for the hot runner system , painting the export plastic injection molding ,etc. , When everything was ready, then we would ship them to Benz .
At last, we really appreciated Benz to give us the chance, at the same time ,we also appreciatedIdeal Group workers, they took those export plastic injection moldings as for an artist products, they made everything excellent .Thank you for your hard working.
IV) The story between Benz and Ideal Group:
We attended Euro Mold show in Germany 2016 , from that time ,we known each other and started to work with each other with small prototyping moldings:
K show in Germany 2017
NPE show in USA 2018
V) Ideal Group Spirit and Soul
The main goal in Ideal Group is high quality, excellent service, on time delivery. We insist on it from beginning till future .It is our Ideal Group people’s spirit and soul.
